TYPE OF EQUIPMENT:
VOC (volatile organic compound) Regenerative Thermal combustion
plant. OPERATING PRINCIPALS:
The plant basically consists of three vertical chambers filled
of high thermal capacity ceramic material (a preheating inlet
gas chamber, a heat recovery of purified gas from combustion chamber and
a cleaning chamber with fresh air) and a combustion chamber with modulating
burner that connect up the 3 chambers. The gas with V.O.C. undergoes a preheating
phase crossing from the lower part to the upper of the ceramic bed in the
first chamber until a temperature near 750 - 800°C.
Then the gas goes through
the chamber where the modulating burner, usually
fuelled by methane, gives necessary energy to reach and/or maintain complete
oxidation temperature of V.O.C. and finally looses the accumulated heat,
by crossing to the upper from the lower part of the ceramic bed in a second
chamber and is released, cleaned, into atmosphere. In the third chamber
ceramic bed a fresh air flow goes bottom up with the purpose to convey
in the combustion chamber the rest of polluted air. The particular ceramic
beds with high thermal capacity permit to achieve a thermal recovery efficiency
from 92 up to 95%.
This efficiency, added to the heat produced from
the V.O.C. oxidation, is sufficient to maintain the process without any
supporting fuel starting from a V.O.C. concentration value higher than
1,2 -2 g/Nm3. The 3 chambers, at regular intervals, exchange the function
of preheating, recovering and washing with special automatic valves to
guarantee a constant C.O.T. (Carbon Organic Total) emission according
to the environmental legal limits.
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